abandoned the box-type furniture furniture tenon joint structure of the complex, and easier to search for a new bonding method is the use of modern furniture, hardware and round (rod) tenon connections. The mounting hardware required and round mortise drill hole spacing is 32mm from the exclusive drilling process completed. To get a good connection,
so-called Simply put, In Europe, also known as the master key technologies.
32mm series of self-assembly furniture,nhl hockey, also known as dismantling furniture (Knock Down Furniture, KD), and further developed into the waiting furniture (Ready To Assemble, RTA) and DIY (Do It Yourself) furniture.
32mm series of self-assembly furniture, the biggest feature is the product is the plates, you can buy different panels, and self-assembled into different styles of furniture, the user fees are not just sales, but also in design. Therefore, the panels of the standardized, serialized, interchangeability should be the focus of furniture design.
In addition, 32mm series of self-assembly furniture, in production, due to the use of standardized production, ease of quality control, and improve machining accuracy and productivity; in the packaging storage and transportation, the use of panels stacked packaging, effective use of the storage space, reducing the damage, difficult to transport and other problems.
II, 32mm system design criteria
Next to the main board is the backbone of furniture components, roof (panels), floor, shelf and drawer rail joints along the sides must. Therefore, the next board design furniture design in the 32mm range is crucial. In the design, next to the main board there are two different concepts of the hole: pore structure, system holes. The former is the framework of the formation of cabinet furniture necessary for the body with holes; which is used to assemble shelves, drawers, doors and other components necessary holes, two holes of the layout is reasonable, is a 32mm system, the key to success.
i system holes
system holes are generally installed in the vertical coordinates, which are located next to the plate leading and trailing edges. The use of a door, the first axis of the distance to the front side plate (K) to 37 (28) mm; the use of a door or inlay embedded in the drawer should be 37 (or 28) mm with the thickness of the door. After the axis has the same principles calculations. Between the front and rear axis and auxiliary 32mm should be maintained between the lines is several times the distance. General system diameter and 5mm, hole depth defined as 13mm, when the system is used as a structural hole holes, the aperture selection of accessories according to requirements, the general often 5mm, 8mm, 10mm, 15mm, 25mm and so on. Structural holes
ii
hole in the level of the structure coordinates. Structure on the first row of holes along the side of the plate distance and aperture plates of the structure according to form and selection of accessories specifically identified. The use of a nut, screw connection, the structure of the side panels form the roof cover (panel), structural holes and the distance between the side plate is A = 1/2D1 + S, pore size 5mm; if eccentric connector connected, the structure in the form of roof cover next to the plate, then A should be based on selection of eccentric pieces the length of the boom, the general A = 25mm, pore size of 15mm..
structure along the bottom of the hole and the distance between the side plates (B), then with the kick board height (H), floor thickness (D2) and the connection form on, B = 1/2D2 + H.
iii size of the plate next to the design
degree side plate size (W) determined by the principle of symmetry W = 2K +32 n;
next to the plate length L = A + B +32 n.
III, 32mm System Furniture Design Case
the discussion of system has a more intuitive, comprehensive, and further understanding.
i product shape design
office as the case file cabinet for the serialization of products, from the outside next to the plate A (four sizes, left and right), the side panels B (four specifications, either right or left), door panels C ( three sizes), glass door D (three sizes), roof E, floor, diaphragm F, active laminates G, baseboards H, backplane I (four sizes), 10 kinds of standard plates.
different height panels may constitute different forms of different products. Eg: A1 or two, B1 two, C1 two, C3 two, plus one each on the other board, you can form a file cabinet; we can be removed or replaced by C3 D3, can constitute a filing cabinet. The width of the file cabinet, according to the requirements of the different combinations used in the form of monomer composition, the width of each monomer is 1000mm, with two outside next to the plate thickness, is the total width of the file cabinet. If two pieces with A2, B2 four, C3 six, D3 two other board composed of the two can be shown in Figure 4-31a file cabinet, and its width is 2050mm; if coupled with two multi-B2, C1 two other panels of the piece, but also composed of file cabinets, and its width is 3050mm, and so on; in height, the design height of the next four corresponding door panels and can be freely combined according to actual needs; and so on ,vibram 5 fingers, can form a variety of file cabinet combination, to provide a wide range of choice. Design
ii
cabinet all detachable panels by the composition, the use of removable connection, the main connection with eccentric connector, the connection between inside and outside next to the plate with nut, screw connection, the outer side panel embedded plug hole nut, 5mm drilled within the next hole; when the width of the cabinet when the width of more than one single, two inner side panels and connections between the use of nut, screw connection.
all the panels, medium density fiberboard (or particle board) as the substrate, surface paste veneer, solid wood edge.
design
iii panels in this design, the panels is the subject of product sales mainly to the sale of plates, the user can according to their own requirements, select a different form, Therefore, the cabinet design to focus on the design of plates, each plate piece structure breaks down as follows:
1. Outer side panels, outer side panels used mainly for decorative effect, the use of MDF (particle board) as a substrate, surface paste veneer, solid wood edge. Around midnight in the production process.
2. The side panels, the side panels as the main supporting parts, according to the principles of design next design of board size, the figure shows way round tenon joints position, diameter 15x13 eccentric connector connection, 5mm diameter holes can be used both inside and outside the system board next to the connection between, and installation of door hinges. 18mm melamine board material selection, easy to process. In the design of its symmetrical design, the left and right side panels are interchangeable, without the need within the left and right side panels.
3. Roof. The hollow roof panels, solid wood edge, with a round tenon positioned within the eccentric connector and the side plate combination.
4. Floor,mac makeup, diaphragm. Floor, diaphragm design with interchangeable, two parts regardless of size, position of the hole exactly the same.
5. Door, door into wooden panels, inlaid wood frame glass doors. Hinged door and the next board connected. With solid sheathing to MDF (particle board) as the substrate, surface paste veneer, solid wood edge, no additional equipment handles, solid wood directly on the edge of the gong the handle position, in the processing of hours or so.
6. Skirting board. Skirting board and the direct use of a round tenon joints along the sides.
7. Activities Layer and back. Activities laminates specifications 962x350x18mm, using 18mm melamine board. Particleboard with a 6mm sticker back in the left, right, 3mm diameter drill hole triangular, with the side plate screws, respectively, roof connections.
Fourth, panel furniture production process
emphasis should be on achieving plates on standardization and interchangeability. Furniture production process should focus on: high-precision processing of standard size panels, the standard high-precision hole machining, sheet metal edge treatment, surface decoration of four plates.
plates in different forms according to our production process will be divided into: the structure of plates and grid-like hollow plate production process for the solid plate.
i, grid-like sheet metal structure is hollow.
grating thickness of hollow generally used for larger panels, such as desk countertop, counter tops and other conference table.
ii, panels cladding the structure of solid plate
solid panels in the production of the most commonly used, often in 15mm, 18mm, 25mm and other specifications do particleboard or MDF substrate.
1. Thickness Sander
substrate (medium density fiberboard or particle board) fixed broadband heavy sanding belt sander, thickness can be uniform standards, eliminate or reduce assembly error, but omitted many of the processes of production at home , a more stable substrate for the quality, the products have little effect.
2. Sheet metal cladding
common cladding materials: PVC, formica, decorative paper, wood, veneer, etc. Each material has different textures and colors to choose from. Method can be affixed to cover manual machining are also two methods, the use of cold or hot. If you paste the cover precious veneer, in order to save material,mac brushes, can also opt for the Conference Board, and then paste veneer, and then carry on the fine cut of the process.
3. Fine cut
general is expected to open by pushing desktop saws, reciprocating saws electronic automatic cutting and processing.
4. Surface milling
rich panels mainly for the edge surface, improve the grade of furniture. Such as the coffee table so the table edge. Usually in milling process.
5. Edge Treatment
edge of the panels deal with is the edge of the edge or edging. For the vertical edge, straight or curved can be used directly Edge Edge, For the edge surface, can be package edge, or after the milling with solid wood edge type.
6. Drilling
drilling furniture disassembly process is an important process, the location of hole diameter precision error and the basic guarantee for achieving disassembly. Dedicated row of holes drilled normally done on 32mm. Pai drilling and drilling can be divided into single row or drill, drill the distance between the two 32mm, and fixed, can be selected according to the design of the drill bit.
7. Surface finishing Sticking
cover for PVC, formica panels, etc. do not need further finishing. The surface paste the cover veneer, wood grain paper plates common is the need for finishing. The general method of spraying. Painting process using transparent or opaque coating process.
Some products, due to their different materials and processing methods, and processes are different, as the most popular duck mouth office desk, cladding and fire protection with flexible plastic sheet, using packet machining, milling-type machining lines must then be covered surface.
so-called Simply put, In Europe, also known as the master key technologies.
32mm series of self-assembly furniture,nhl hockey, also known as dismantling furniture (Knock Down Furniture, KD), and further developed into the waiting furniture (Ready To Assemble, RTA) and DIY (Do It Yourself) furniture.
32mm series of self-assembly furniture, the biggest feature is the product is the plates, you can buy different panels, and self-assembled into different styles of furniture, the user fees are not just sales, but also in design. Therefore, the panels of the standardized, serialized, interchangeability should be the focus of furniture design.
In addition, 32mm series of self-assembly furniture, in production, due to the use of standardized production, ease of quality control, and improve machining accuracy and productivity; in the packaging storage and transportation, the use of panels stacked packaging, effective use of the storage space, reducing the damage, difficult to transport and other problems.
II, 32mm system design criteria
Next to the main board is the backbone of furniture components, roof (panels), floor, shelf and drawer rail joints along the sides must. Therefore, the next board design furniture design in the 32mm range is crucial. In the design, next to the main board there are two different concepts of the hole: pore structure, system holes. The former is the framework of the formation of cabinet furniture necessary for the body with holes; which is used to assemble shelves, drawers, doors and other components necessary holes, two holes of the layout is reasonable, is a 32mm system, the key to success.
i system holes
system holes are generally installed in the vertical coordinates, which are located next to the plate leading and trailing edges. The use of a door, the first axis of the distance to the front side plate (K) to 37 (28) mm; the use of a door or inlay embedded in the drawer should be 37 (or 28) mm with the thickness of the door. After the axis has the same principles calculations. Between the front and rear axis and auxiliary 32mm should be maintained between the lines is several times the distance. General system diameter and 5mm, hole depth defined as 13mm, when the system is used as a structural hole holes, the aperture selection of accessories according to requirements, the general often 5mm, 8mm, 10mm, 15mm, 25mm and so on. Structural holes
ii
hole in the level of the structure coordinates. Structure on the first row of holes along the side of the plate distance and aperture plates of the structure according to form and selection of accessories specifically identified. The use of a nut, screw connection, the structure of the side panels form the roof cover (panel), structural holes and the distance between the side plate is A = 1/2D1 + S, pore size 5mm; if eccentric connector connected, the structure in the form of roof cover next to the plate, then A should be based on selection of eccentric pieces the length of the boom, the general A = 25mm, pore size of 15mm..
structure along the bottom of the hole and the distance between the side plates (B), then with the kick board height (H), floor thickness (D2) and the connection form on, B = 1/2D2 + H.
iii size of the plate next to the design
degree side plate size (W) determined by the principle of symmetry W = 2K +32 n;
next to the plate length L = A + B +32 n.
III, 32mm System Furniture Design Case
the discussion of system has a more intuitive, comprehensive, and further understanding.
i product shape design
office as the case file cabinet for the serialization of products, from the outside next to the plate A (four sizes, left and right), the side panels B (four specifications, either right or left), door panels C ( three sizes), glass door D (three sizes), roof E, floor, diaphragm F, active laminates G, baseboards H, backplane I (four sizes), 10 kinds of standard plates.
different height panels may constitute different forms of different products. Eg: A1 or two, B1 two, C1 two, C3 two, plus one each on the other board, you can form a file cabinet; we can be removed or replaced by C3 D3, can constitute a filing cabinet. The width of the file cabinet, according to the requirements of the different combinations used in the form of monomer composition, the width of each monomer is 1000mm, with two outside next to the plate thickness, is the total width of the file cabinet. If two pieces with A2, B2 four, C3 six, D3 two other board composed of the two can be shown in Figure 4-31a file cabinet, and its width is 2050mm; if coupled with two multi-B2, C1 two other panels of the piece, but also composed of file cabinets, and its width is 3050mm, and so on; in height, the design height of the next four corresponding door panels and can be freely combined according to actual needs; and so on ,vibram 5 fingers, can form a variety of file cabinet combination, to provide a wide range of choice. Design
ii
cabinet all detachable panels by the composition, the use of removable connection, the main connection with eccentric connector, the connection between inside and outside next to the plate with nut, screw connection, the outer side panel embedded plug hole nut, 5mm drilled within the next hole; when the width of the cabinet when the width of more than one single, two inner side panels and connections between the use of nut, screw connection.
all the panels, medium density fiberboard (or particle board) as the substrate, surface paste veneer, solid wood edge.
design
iii panels in this design, the panels is the subject of product sales mainly to the sale of plates, the user can according to their own requirements, select a different form, Therefore, the cabinet design to focus on the design of plates, each plate piece structure breaks down as follows:
1. Outer side panels, outer side panels used mainly for decorative effect, the use of MDF (particle board) as a substrate, surface paste veneer, solid wood edge. Around midnight in the production process.
2. The side panels, the side panels as the main supporting parts, according to the principles of design next design of board size, the figure shows way round tenon joints position, diameter 15x13 eccentric connector connection, 5mm diameter holes can be used both inside and outside the system board next to the connection between, and installation of door hinges. 18mm melamine board material selection, easy to process. In the design of its symmetrical design, the left and right side panels are interchangeable, without the need within the left and right side panels.
3. Roof. The hollow roof panels, solid wood edge, with a round tenon positioned within the eccentric connector and the side plate combination.
4. Floor,mac makeup, diaphragm. Floor, diaphragm design with interchangeable, two parts regardless of size, position of the hole exactly the same.
5. Door, door into wooden panels, inlaid wood frame glass doors. Hinged door and the next board connected. With solid sheathing to MDF (particle board) as the substrate, surface paste veneer, solid wood edge, no additional equipment handles, solid wood directly on the edge of the gong the handle position, in the processing of hours or so.
6. Skirting board. Skirting board and the direct use of a round tenon joints along the sides.
7. Activities Layer and back. Activities laminates specifications 962x350x18mm, using 18mm melamine board. Particleboard with a 6mm sticker back in the left, right, 3mm diameter drill hole triangular, with the side plate screws, respectively, roof connections.
Fourth, panel furniture production process
emphasis should be on achieving plates on standardization and interchangeability. Furniture production process should focus on: high-precision processing of standard size panels, the standard high-precision hole machining, sheet metal edge treatment, surface decoration of four plates.
plates in different forms according to our production process will be divided into: the structure of plates and grid-like hollow plate production process for the solid plate.
i, grid-like sheet metal structure is hollow.
grating thickness of hollow generally used for larger panels, such as desk countertop, counter tops and other conference table.
ii, panels cladding the structure of solid plate
solid panels in the production of the most commonly used, often in 15mm, 18mm, 25mm and other specifications do particleboard or MDF substrate.
1. Thickness Sander
substrate (medium density fiberboard or particle board) fixed broadband heavy sanding belt sander, thickness can be uniform standards, eliminate or reduce assembly error, but omitted many of the processes of production at home , a more stable substrate for the quality, the products have little effect.
2. Sheet metal cladding
common cladding materials: PVC, formica, decorative paper, wood, veneer, etc. Each material has different textures and colors to choose from. Method can be affixed to cover manual machining are also two methods, the use of cold or hot. If you paste the cover precious veneer, in order to save material,mac brushes, can also opt for the Conference Board, and then paste veneer, and then carry on the fine cut of the process.
3. Fine cut
general is expected to open by pushing desktop saws, reciprocating saws electronic automatic cutting and processing.
4. Surface milling
rich panels mainly for the edge surface, improve the grade of furniture. Such as the coffee table so the table edge. Usually in milling process.
5. Edge Treatment
edge of the panels deal with is the edge of the edge or edging. For the vertical edge, straight or curved can be used directly Edge Edge, For the edge surface, can be package edge, or after the milling with solid wood edge type.
6. Drilling
drilling furniture disassembly process is an important process, the location of hole diameter precision error and the basic guarantee for achieving disassembly. Dedicated row of holes drilled normally done on 32mm. Pai drilling and drilling can be divided into single row or drill, drill the distance between the two 32mm, and fixed, can be selected according to the design of the drill bit.
7. Surface finishing Sticking
cover for PVC, formica panels, etc. do not need further finishing. The surface paste the cover veneer, wood grain paper plates common is the need for finishing. The general method of spraying. Painting process using transparent or opaque coating process.
Some products, due to their different materials and processing methods, and processes are different, as the most popular duck mouth office desk, cladding and fire protection with flexible plastic sheet, using packet machining, milling-type machining lines must then be covered surface.
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